Production, Quality and Maintenance
in One Manufacturing Management System
The 10in6 Manufacturing Management System records what happens on your lines, from a stop on Line 2 to a failed weight check to a motor running hot, and puts it in front of whoever has to act on it.
Start with one capability and add the rest later
You don't have to buy a full module to start, and most clients don't. The usual first step is a single capability, such as Production Reporting or Scheduled Quality Checks, set up on one line to fix one problem. A second capability or a full module can be added later without redoing that first setup.
Manufacturing Execution
Manufacturing Execution System
Collect run, stop and count data from your machines, track each line against target during the shift, and give every stop a reason code.
- Production Reporting (OEE)
- Andon Calls
- Constraint Manager
- Real-Time Visibility
- Scheduling & Sequencing
- Downtime & Scrap Tracking
See production in real time and act on losses immediately
Digital Quality
Digital Quality System
Run quality checks on screen at the station, catch an out-of-tolerance result before more parts are made, and keep a product history for every part.
- Track & Trace
- Visual Inspection
- Scheduled Quality Checks
- SPC & Trend Monitoring
- Andon Alerts for Quality
- Audit-Ready Traceability
Catch issues early and enforce quality at every step
Maintenance Management
Maintenance Management
Log equipment issues from the line, turn them into work orders and schedule preventive maintenance, with attendance visibility for the crews doing the work.
- Work Order Management
- Issues Tracker
- Parts Inventory Management
- Scheduled Maintenance Tasks
- Equipment-Level Visibility
- Digital Maintenance Checks
Track, assign and resolve maintenance issues machine by machine
Operator Console
The touch screen operators use at the station. Everything they record during a shift goes in here.
- One screen for downtime, scrap, quality, andon, and issues
- Hour-by-hour board visible at the station
- Configured per line — buttons, codes, and screens
- Runs in a web browser on standard touch monitors and PCs
Attendance & Skills Tracking
Connects to ADP, UKG/Kronos, Attendance on Demand and other timekeeping systems, so a supervisor can see who is on shift and who is qualified to cover, and plan tomorrow's shift in five minutes instead of forty-five.
- Live manpower board on TVs, laptops and phones
- Shows who is working at each position, beyond clock-in and clock-out
- Skills matrix with on-shift "qualified to cover" view
- Future roster planning with auto sign-in on badge
Included whichever module you start with
Analytics
Standard reports come with the system and rank your own data to show which issues cost the most.
Alerts & Alarms
Send alerts by email, Andon display or SMS when a status changes or a trend crosses a limit.
Real-Time Data
Operators and supervisors see live performance against target while the shift is running.
Shared Data Foundation
Every module writes to the same database, so the production, quality and maintenance records for a machine can be read side by side, with no integration work between modules.
The team behind
every deployment
For MES, DQS and CMMS alike, we connect your equipment, set up each screen around the way your lines run, train the people who will use them, and stay involved after go-live.
See how we deliver →Implementation & Configuration
Before go-live, each deployment is set up around your machines, part numbers, shift structure and reporting needs.
- Connections to your existing PLCs and machines
- Operator Console set up for each station
- Training delivered alongside go-live
- First line live in two to four weeks
Process Strengthening
We design poka-yokes and system controls into any of the modules, such as a check that has to pass before the next part runs. Steps that used to live in one person's head become required steps on screen.
- Enforce correct procedures at the source
- Prevent repeat errors and manual workarounds
- Built-in quality gates and checkpoints
- Standardize what was once undocumented
Ongoing Support
When you add a product, a line or a new shift pattern, we update the system to match, and we add capabilities when you're ready for them.
- Answers from our own team
- Screens and reports refined as your team uses them
- Improvements as well as break/fix
- Support for the life of the system
Industries we work in
Choosing where to start
- OEE software vs MES vs CMMS: which system should my plant invest in first?
- Start with the problem costing you the most. If you don't know where production time is going, start with production reporting, OEE and downtime tracking (the MES side). It is usually the fastest to show a return, and it produces the data the other decisions need. If customer complaints, audits or traceability requirements are the pressure, start with digital quality. If breakdowns and slow maintenance response are the pain, start with maintenance management. Standalone OEE software only covers the first of these, so choose a platform where the other modules can be added later on the same data.
- Do we have to buy the whole platform?
- No. You can start with one module on a few lines, prove the value, and add modules as needs grow. Every module shares one database, so a downtime entry, a quality check and a maintenance issue can be seen together once more than one module is in use.
- How long does it take to get started?
- A focused first deployment, such as one line with the standard operator console and your downtime and scrap codes defined, typically goes live in two to four weeks. Larger rollouts typically take four to eight weeks, and ERP integration is usually the longest part.
Price the modules you're considering
Pricing is per asset. Tell us which machines and modules you have in mind, and one of our engineers will work through it with you on a free call.