HOME / SOLUTIONS / IMPROVE QUALITY / VISUAL INSPECTION
What 10in6 Stands For
10% improvement in 6 months
FOCUS ON
VISUAL INSPECTION
FOCUS ON
VISUAL INSPECTION
Track visual defects on your products and eliminate the root cause.
Our Visual Inspection module is perfect for manufacturing environments where the visible quality of a product is critical. When your product reaches the inspection station, inspectors will see the exact location where the defect occurred and decide if it can be repaired or if the product has to be rejected.
Our detailed reporting system uses a Pareto chart of your most common defect types, then layers on top of that a scatter plot of defect types using images of your product. This highly informative tool allows you to see how many of each type of defect you have experienced and where on the part the defects typically occur.
TRACK, GAIN INSIGHT AND ELIMINATE VISUAL DEFECTS ON EVERY PRODUCT – AND DISCERN QUICKLY & EASILY WHERE THEY OCCUR IN YOUR MANUFACTURING PROCESS
VISUAL INSPECTION MODULE FEATURES
TRACK, UNDERSTAND & ELIMINATE - All you need to take control of visual defects
- Label your visual defects with categories and sub-categories
- Stay organized: report and record defects by serial number
- View the product from different angles (top/bottom/front/side)
- Track both component and sub-component defects
- See the types of defects and where they commonly occur, with a scatter plot overlaid on an image of the product
- Collect data on where defects occurs and the frequency
View Product & Indicate Defect
- An image of the product appears on the operator’s screen
- The operator simply touches the area on the screen to indicate where they see the visual defect
- A decision can then be made whether to repair or reject the product
Full Product View with Legend of Defects
Scatter Plot
Our production management system has been integrated into more than 75 manufacturing plants in a wide range of sectors: Automotive, Food & Beverage, and General Manufacturing.
WHAT OUR CLIENTS SAY
“The automated SPC charting, alerts and quality reports help the quality team to react quickly and focus on the exceptions, like out-of-spec processes or lines where checks are being missed.” – Production Manager, Stackpole International
AUTOMOTIVE &
AUTOMOTIVE SUPPLIERS
“Everything is such an improvement, it’s hard to point to one thing. For me the main impact is that I now have time to deep dive on issues, such as scrap. I no longer spend time checking that staff are doing their quality checks, so I can take the time to look at the results, find out where scrap is occurring and figure out why.” – Quality Supervisor, Automotive Safety Components Plant
AUTOMOTIVE &
AUTOMOTIVE SUPPLIERS
“Before 10in6 customer audits were nerve-racking. We weren’t able to answer questions about quality trends or history. Now we are proud to show our system, the detailed history we have available and the positive Quality trends we are achieving.” – Quality Supervisor, Automotive Safety Components Plant
The Production Management Tools of 10in6
IMPROVE EFFICIENCY
Production Reporting (OEE)
Andon Calls
Constraint Manager
Real Time
The Production Tools of 10in6
IMPROVE EFFICIENCY
Production Reporting (OEE)
Andon Calls
Constraint Manager
Real Time
Key Supporting Features:
Analytics
HARNESS POWERFUL, OUT-OF-THE-BOX REPORTING TOOLS TO ANALYZE YOUR UNIQUE DATA
Operator Console
ONE SIMPLE, TOUCH-SCREEN INTERFACE SPECIFIC TO THE NEEDS OF YOUR MACHINE/LINE
Alerts & Alarms
ISSUE ALERTS AND ALARMS BASED ON REAL-TIME STATUS OR TRENDS USING MULTIPLE STREAMS
Real Time
PROVIDE LIVE FEEDBACK ON PERFORMANCE AND GIVE YOUR TEAM TARGETS IN REAL TIME
