IMPROVE QUALITY
Taking control of Quality requires accurate data & accountability
10in6 helps you trace critical product and process parameters so you can ensure optimal manufacturing quality. Easy to use and easy to understand, your team will be able to quickly spot and address issues – and your customers will see the difference.
IMPROVE QUALITY
Taking control of Quality requires accurate data & accountability
10in6 helps you trace critical parameters and associate that information so you can make the changes needed to ensure optimal quality. Easy to use and easy to understand, your team will be able to quickly spot and address issues – and your customers will see the difference.
THE DECISION TO IMPROVE QUALITY IS NOT JUST A DECISION TO INVEST IN YOUR PRODUCT.
YOU ARE SECURING YOUR CUSTOMERS AND YOUR FUTURE PROFITS.
WORK WITH A PAPERLESS SOLUTION, RECORD DETAILED VISUAL INSPECTIONS
– & GET TO THE BOTTOM OF THINGS QUICKLY.
QUALITY MODULES
Track & Trace
Capture and present serialized, unit, or lot-traceability data that includes all your critical parameters – so you can sort by any identifying characteristic you need.
Visual Inspection
Track visual defects
on your products and
eliminate the root cause.
Scheduled Checks
Go paperless & ensure all process checks are completed on time, every time. Automated alerts & built-in auditing will allow you to breeze through customer audits.
Statistical Process Control - SPC
Includes the most popular
SPC tools to ensure
high quality standards.
Our quality improvement modules have been integrated into more than 75 manufacturing plants in a wide range of sectors:
Automotive, Food & Beverage, and General Manufacturing.
TRACK & TRACE
TRACK & TRACE
Capture and present traceability data from your production environment.
Track & Trace Module
Trace both product and process characteristics through this powerful tool that uses a simple Excel-based configuration for both serialized and batch traceability.
Quickly Meet Compliance Requirements
Track & Analyze Critical Parameters
Know the Full Birth History of Every Product
- Process Variables
- Test Results
- Inspection Data
- Serial Number
- Batch Number
- Lot Number
- Or Any Other Identifying Characteristic
Reports include a “birth history’’ tool that allows you to:
- Enter a product’s serial number
- View its full journey
- See the history of all key characteristics as the product was processed
VISUAL INSPECTION
VISUAL INSPECTION
Simple touch screen interface that allows operators to identify and classify visual imperfections to ensure the visible quality of a product.
Visual Inspection Module
Track, gain insight and eliminate visual defects on every product – and discern quickly & easily where they occur in your manufacturing process.
See the Exact Location Where the Defect Occurred
Decide if It Can Be Repaired or if It Has to Be Rejected
- An image of the product appears and the operator simply touches the screen to indicate the location of the defect
- Identify the most common defects with a Pareto chart
- See the types of defects and where they commonly occur, with a scatter plot overlaid on an image of the product.
- Collect data on where defects occurs and the frequency
- Label your defects with categories and sub-categories
- Stay organized: report and record defects by serial number
- View the product from different angles (top/bottom/front/side)
- Track both component and sub-component defects
SCHEDULED CHECKS
SCHEDULED CHECKS
A complete paperless quality system to digitize all quality checks and provide detailed analysis of results.
Scheduled Checks Module
Digitize all quality checks and provide detailed analysis of results. Now your quality team experts can spend time analyzing results for trends and improvement opportunities, not gathering and sorting paper.
Electronically Triggered Check Intervals
Management Reporting to Drive Accountability
Touch Screen Entry with In-Context Work Instructions
- In-context work instructions
- Alerting when checks are due
- Comprehensive reporting
- Out of spec conditions are noted immediately
- History of every result is available on demand
- Know which lines/areas/machines are conforming to quality process targets
- Know which operators and shift teams are completing their checks on time
Don’t just comply – impress your customers:
- Complete history of every check & result
- Date & time stamped
- Simple reporting to show when checks were done
- Impressive – not just compliant
SPC
STATISTICAL PROCESS CONTROL
SPC – STATISTICAL PROCESS CONTROL
The most popular Statistical Process Control charts are built-in to make data analysis a breeze.
SPC Module
Statistical Process Control (SPC) is a key component for quality control. Our system tracks all critical parameters for you and automatically informs you when they are out of spec or trending that way.
Get Instant Feedback on Process Capability
View & Analyze All Numeric Data
Export Any Data you Need into your SPC Package
Receive Alerts as the System Monitors Critical Parameters
- Get instant feedback on process capability
- Integrates with the 10in6 Operator Console
- Includes the most popular SPC charts: Xbar charts, R charts, Cpk analysis or it can be integrated with your preferred SPC analysis package using our net-Excel technology
WHAT OUR CLIENTS SAY
“The automated SPC charting, alerts and reports help the quality team to react quickly and focus on the exceptions, like out of spec processes or lines where checks are being missed.” – Production Manager, Stackpole International
“Quality team staff can confirm from their desks that all checks are being done on time. They spend less time checking the checkers and more time investigating issues.” – Production Manager, Stackpole International
“The ease of use is great. New production staff can quickly be trained to use 10in6 for documenting downtime or logging checks.” – Production Manager, AMPI
AUTOMOTIVE &
AUTOMOTIVE SUPPLIERS
“Everything is such an improvement, it’s hard to point to one thing. For me the main impact is that I now have time to deep dive on issues, such as scrap. I no longer spend time checking that staff are doing their quality checks, so I can take the time to look at the results, find out where scrap is occurring and figure out why.” – Quality Supervisor, Automotive Safety Components Plant
The Production Tools of 10in6
IMPROVE EFFICIENCY
Production Reporting (OEE)
Andon Calls
Constraint Manager
Real Time
Key Supporting Features:
Analytics
HARNESS POWERFUL, OUT-OF-THE-BOX REPORTING TOOLS TO ANALYZE YOUR UNIQUE DATA
Operator Console
ONE SIMPLE, TOUCH-SCREEN INTERFACE SPECIFIC TO THE NEEDS OF YOUR MACHINE/LINE
Alerts & Alarms
ISSUE ALERTS AND ALARMS BASED ON REAL-TIME STATUS OR TRENDS USING MULTIPLE STREAMS
Real Time
PROVIDE LIVE FEEDBACK ON PERFORMANCE AND GIVE YOUR TEAM TARGETS IN REAL TIME