

IMPROVE EFFICIENCY

WE BELIEVE IMPROVING EFFICIENCY IS COMPLICATED – BUT IT SHOULDN’T BE DIFFICULT
10in6 provides your team with clear information so they can answer the call to reduce costs and do more with fewer resources. We help you Improve Efficiency with automatic data capture that combines with an intuitive shop floor operator console. Now your production personnel are a key part of the solution.
MANY PRODUCTION SOLUTIONS STOP AT COLLECTING AND REPORTING ON DATA.
THE 10in6 PRODUCTION MANAGEMENT SYSTEM GOES BEYOND THAT. IT’S THE ONLY
SOLUTION TO DRIVE IMPROVEMENT, BY CREATING AWARENESS & ACCOUNTABILITY.
COMPLICATED, YES – BUT NOT DIFFICULT.
EFFICIENCY MODULES

Production Reporting
Implement comprehensive, low-cost production reporting and analysis to track your production targets and clearly understand all production losses.

Andon Calls
Provide call help buttons to ensure your support teams – such as maintenance, quality or material handling – are responding to issues quickly.

Constraint Manager
Identify constraining operations automatically and focus your limited resources on the areas that impact production the most.

Real Time
See any part of your production process as it happens, provide feedback, and give your team current information they can act on.
Manufacturers today are constantly being asked
to do more with fewer resources.
Engineering, Maintenance and Quality teams
need clear information to prioritize their efforts
and provide the most value possible.
We have the solutions
OEE Reporting & Analysis
- Sophisticated reporting by operator, product, product family, production order, etc.
- 30+ standard reports & analytical tools with filtering by time range, shift, part number, and more
- Reports designed to drive accountability to the right actions
- Automated reporting and charting of results
Downtime Reason Code Entry & Analysis
- Identify and measure long stops, short stops and speed losses
- Track excess changeover, lunches and break times, material shortages, meetings and more
- Account for every lost minute of production
Automatic Categorization of Downtime
- Sort downtime by availability, performance, and quality
Scrap/Rework Entry & Reporting
- Track scrap counts and reason codes in real-time
- Analyze losses by shift, part, time period, operator, etc.
Powerful Shift Management Capabilities
- Auto ‘no-shift’ detection, late start and early leave features ensure shift change goes smoothly
Automated Emails & Alerts
- Shift, Daily and Weekly production reports sent automatically
- Alerting and alarming based on real-time status or trends
- Alerts can be on-screen or display boards, emailed or sent by text
Easy to Learn and Use
- Built from the shop-floor-first perspective so operators can easily annotate downtime
- Simple touch screen interface
- Ability to split or combine stoppages
Quick Implementation and Lower Deployment Costs
- Out-of-the-box solution with flexible configuration options to meet specific needs
- 4 to 6 week implementation for average-sized plants
- Minimal user training required
24x7 Accountability
- Downtime, cycle time or speed losses
- Excess changeover times
- Staff shortages and lateness
- Quality issues, material shortages & more
- Sorted by operator, shift, part number, machine and department
- Know which processes need improvement or which staff need training
- Drive ownership by clearly identifying the issues
Our production management system has been integrated into more than 75 manufacturing plants in a wide range of sectors: Automotive, Food & Beverage, and General Manufacturing.
PRODUCTION REPORTING

PRODUCTION REPORTING
We simplify essential data gathering, with a high-feature, low-cost production reporting and analysis solution that focuses on ease-of-use.
Production Reporting & Efficiency Module
10in6 goes beyond simply collecting and reporting on data. We focus on creating awareness and accountability to drive continuous improvement.
Focus Resources on the Highest Value Issues
Drive Measurable Improvement
Explain Every Lost Minute of Production
- Downtime, cycle time or speed losses
- Excess changeover times
- Staff shortages and lateness
- Automatic emails and alerts
- Quality issues, material shortages & more
Over 30 Standard Reports & Analytical Tools with filtering:
- Time Range
- Shift
- Part #
- Scrap/rework
- Operator
- Product
- Product Family
- Production Order & more
- Automatic ‘no-shift’ detection
- Late start and early leave
- Excess changeover times
- Staff shortages
ANDON CALLS

ANDON CALLS
Improve support response times & resume production quickly. With
the touch of a button, alert the requested department to provide
support, track response times and reasons.
Andon Calls Module
Working from our 10in6 Operator Console, shop floor personnel can send out a call for assistance directly to qualified shop floor team leaders who are able to assist. With this module you can improve efficiency by eliminating the anomalies that impact your production processes.
Drive efficiency by supporting line personnel
Never lose track of the call and the results
Optional integration with 10in6 Issues Tracker
With the press of a button, your personnel have immediate access to a support team.
- Support for text & e-mail alerts
- Enunciation on 10in6 Real Time display boards
- Record response times by department and shift
- Record resolution times
- Track the personnel who responded
- Receive a report of the issue
- Identify improvement opportunities
We will help you create custom calls for your shop floor:
- Maintenance
- Team Leaders
- Quality
- Material Delivery
- & more
CONSTRAINT MANAGER
CONSTRAINT MANAGER
This tool goes beyond measuring the efficiency of complex lines or processes – it helps prioritize which operations to improve.
Comprehensive Production Reporting Module
See exactly where chronic constraints are located in the line and identify the biggest issues at a glance – with a colour coded system.
Improve manufacturing throughput
Understand where to focus your efforts

- Visual tools and shapes using color and numeric indicators represent your unique processes
- Color coded constraint metric measures the impact of each station in the line to identify constraining operations
- View a report for any timeframe, part number, shift, and more
- Access live, interactive reports online
- Examine historical reports of constraint issues
REAL TIME
REAL TIME
Give your team live feedback on performance and targets in real time.
Real Time
The 10in6 Real Time Module allows you to create a visual display of the performance of any line, department, or the entire plant. Understandable, real-time feedback on your plant’s performance means you’re no longer waiting for the end of a shift to find out how your plant floor performed. This module is conveniently viewable wherever you need it – the shop floor, at your desk, or using a mobile device.
Highlight and color code the most important information
Measure your team’s performance against real time targets
Engage and drive accountability with live feedback
- Compatible with data from any 10in6 module
- Integration with Microsoft PowerPoint and HTML files to show plant updates & announcements
- View data on small mobile-phone screens or large display boards
- Screen rotation option – with flexible graphics to mimic any manufacturing process
- Remote Access: View data from any smart device, anywhere in the world
FOCUS YOUR LIMITED ENGINEERING, MAINTENANCE, AND
OTHER RESOURCES ON THE HIGHEST VALUE ISSUES, AND DRIVE
MEASURABLE IMPROVEMENT.
WHAT OUR CLIENTS SAY
“I use the mobile views everyday. I look at them before I go to bed and after I get up. I can quickly see if reject rates are high or there is excess downtime and get in touch with the support team immediately. I don’t have to come in and check my emails to see what happened on the afternoon shift yesterday, I already know what happened and what we need to focus on.” – Production Manager, Stackpole International
“I use the automated Shift reports everyday. They give me continuous stream of what goes on in the plant and I can quickly see any red flags”. – Bill Swan, Division Manager, AMPI
“We install 10in6 on each new line, it helps us get them up to speed quicker. We can track all the downtime reasons and react to the bigger issues that cost the most production. Once those are out of the way we can attack smaller and smaller issues based on the pareto charts from 10in6.” – Production Engineering Technologist, ArcelorMittal
“I keep 10in6 open on my desk all the time. I can constantly see how production is going, even minute by minute, plus any downtime reasons. If I see longer downtime happening I can quickly start a reaction plan.” – Production Manager, Aprilaire
“Within weeks of turning on the 10in6 system we saw an increase in our weekly output by 3%. In addition, our shop floor employees, many who are not very familiar with computers, found the 10in6 interface easy to use and we are receiving very valuable downtime and scrap reasons from them. The 10in6 system has provided us very accurate and believable information that everyone from the shop floor to the boardroom can agree on.” – Director of Operations, Banjo Corporation (a division of IDEX)
AUTOMOTIVE &
AUTOMOTIVE SUPPLIERS
“I use the mobile views everyday. I look at them before I go to bed and after I get up. I can quickly see if reject rates are high or there is excess downtime and get in touch with the support team immediately. I don’t have to come in and check my emails to see what happened on the afternoon shift yesterday, I already know what happened and what we need to focus on.” – Manager, Tier 1 Automotive

LIQUID HANDLING
PRODUCTS PLANT
“Within weeks of turning on the 10in6 system we saw an increase in our weekly output by 3%. In addition, our shop floor employees, many who are not very familiar with computers, found the 10in6 interface easy to use and we are receiving very valuable downtime and scrap reasons from them. The 10in6 system has provided us very accurate and believable information that everyone from the shop floor to the boardroom can agree on.” – Director of Operations
The Production Tools of 10in6

IMPROVE EFFICIENCY
Production Reporting (OEE)
Andon Calls
Constraint Manager
Real Time


Key Supporting Features:
Analytics
HARNESS POWERFUL, OUT-OF-THE-BOX REPORTING TOOLS TO ANALYZE YOUR UNIQUE DATA
Operator Console
ONE SIMPLE, TOUCH-SCREEN INTERFACE SPECIFIC TO THE NEEDS OF YOUR MACHINE/LINE
Alerts & Alarms
ISSUE ALERTS AND ALARMS BASED ON REAL-TIME STATUS OR TRENDS USING MULTIPLE STREAMS
Real Time
PROVIDE LIVE FEEDBACK ON PERFORMANCE AND GIVE YOUR TEAM TARGETS IN REAL TIME