Mobile
Template 3

IMPROVE EFFICIENCY

WE BELIEVE IMPROVING EFFICIENCY IS COMPLICATED – BUT IT SHOULDN’T BE DIFFICULT

10in6 provides your team with clear information so they can answer the call to reduce costs and do more with fewer resources. We help you Improve Efficiency with automatic data capture that combines with an intuitive shop floor operator console. Now your production personnel are a key part of the solution. 

MANY PRODUCTION SOLUTIONS STOP AT COLLECTING AND REPORTING ON DATA.
THE 10in6 PRODUCTION MANAGEMENT SYSTEM GOES BEYOND THAT.  IT’S THE ONLY
SOLUTION TO DRIVE IMPROVEMENT, BY CREATING AWARENESS & ACCOUNTABILITY.
COMPLICATED, YES – BUT NOT DIFFICULT.

EFFICIENCY MODULES

Production Reporting

Implement comprehensive, low-cost production reporting and analysis to track your production targets and clearly understand all production losses.

LEARN MORE

Andon Calls

Provide call help buttons to ensure your support teams – such as maintenance, quality or material handling – are responding to issues quickly.

LEARN MORE

Constraint Manager

Identify constraining operations automatically and focus your limited resources on the areas that impact production the most.

LEARN MORE

Real Time

See any part of your production process as it happens, provide feedback, and give your team current information they can act on.

LEARN MORE

Manufacturers today are constantly being asked
to do more with fewer resources.
Engineering, Maintenance and Quality teams
need clear information to prioritize their efforts
and provide the most value possible.

We have the solutions

OEE Reporting & Analysis

  • Sophisticated reporting by operator, product, product family, production order, etc.
  • 30+ standard reports & analytical tools with filtering by time range, shift, part number, and more
  • Reports designed to drive accountability to the right actions
  • Automated reporting and charting of results

Downtime Reason Code Entry & Analysis

  • Identify and measure long stops, short stops and speed losses
  • Track excess changeover, lunches and break times, material shortages, meetings and more
  • Account for every lost minute of production

Automatic Categorization of Downtime

  • Sort downtime by availability, performance, and quality

Scrap/Rework Entry & Reporting

  • Track scrap counts and reason codes in real-time
  • Analyze losses by shift, part, time period, operator, etc.

Powerful Shift Management Capabilities

  • Auto ‘no-shift’ detection, late start and early leave features ensure shift change goes smoothly

Automated Emails & Alerts

  • Shift, Daily and Weekly production reports sent automatically
  • Alerting and alarming based on real-time status or trends
  • Alerts can be on-screen or display boards, emailed or sent by text

Easy to Learn and Use

  • Built from the shop-floor-first perspective so operators can easily annotate downtime
  • Simple touch screen interface
  • Ability to split or combine stoppages

Quick Implementation and Lower Deployment Costs

  • Out-of-the-box solution with flexible configuration options to meet specific needs
  • 4 to 6 week implementation for average-sized plants
  • Minimal user training required

24x7 Accountability

  • Downtime, cycle time or speed losses
  • Excess changeover times
  • Staff shortages and lateness
  • Quality issues, material shortages & more
  • Sorted by operator, shift, part number, machine and department
  • Know which processes need improvement or which staff need training
  • Drive ownership by clearly identifying the issues

Our production management system has been integrated into more than 75 manufacturing plants in a wide range of sectors: Automotive, Food & Beverage, and General Manufacturing.

PRODUCTION REPORTING

PRODUCTION REPORTING

We simplify essential data gathering, with a high-feature, low-cost production reporting and analysis solution that focuses on ease-of-use.

Production Reporting & Efficiency Module

10in6 goes beyond simply collecting and reporting on data.  We focus on creating awareness and accountability to drive continuous improvement.

Focus Resources on the Highest Value Issues

Drive Measurable Improvement

Explain Every Lost Minute of Production

24/7 Accountability

  • Downtime, cycle time or speed losses
  • Excess changeover times
  • Staff shortages and lateness
  • Automatic emails and alerts
  • Quality issues, material shortages & more

Detailed Reporting

Over 30 Standard Reports & Analytical Tools with filtering:

  • Time Range
  • Shift
  • Part #
  • Scrap/rework
  • Operator
  • Product
  • Product Family
  • Production Order & more

Powerful Shift Management

  • Automatic ‘no-shift’ detection
  • Late start and early leave
  • Excess changeover times
  • Staff shortages

ANDON CALLS

ANDON CALLS

Improve support response times & resume production quickly. With
the touch of a button, alert the requested department to provide
support, track response times and reasons.

Andon Calls Module

Working from our 10in6 Operator Console, shop floor personnel can send out a call for assistance directly to qualified shop floor team leaders who are able to assist. With this module you can improve efficiency by eliminating the anomalies that impact your production processes.

 Drive efficiency by supporting line personnel

Never lose track of the call and the results

Optional integration with 10in6 Issues Tracker

Rapid Support

With the press of a button, your personnel have immediate access to a support team.

  • Support for text & e-mail alerts
  • Enunciation on 10in6 Real Time display boards

Unique Tracking System

  • Record response times by department and shift
  • Record resolution times
  • Track the personnel who responded
  • Receive a report of the issue
  • Identify improvement opportunities

Create Custom Calls

We will help you create custom calls for your shop floor:

  • Maintenance
  • Team Leaders
  • Quality
  • Material Delivery
  • & more

CONSTRAINT MANAGER

CONSTRAINT MANAGER

This tool goes beyond measuring the efficiency of complex lines or processes – it helps prioritize which operations to improve.

Comprehensive Production Reporting Module

See exactly where chronic constraints are located in the line and  identify the biggest issues at a glance – with a colour coded system.

Improve manufacturing throughput

Understand where to focus your efforts

Highly Visual Tool

  • Visual tools and shapes using color and numeric indicators represent your unique processes
  • Color coded constraint metric measures the impact of each station in the line to identify constraining operations

Customizable Reports

  • View a report for any timeframe, part number, shift, and more
  • Access live, interactive reports online
  • Examine historical reports of constraint issues

REAL TIME

REAL TIME

Give your team live feedback on performance and targets in real time.
????

Real Time

The 10in6 Real Time Module allows you to create a visual display of the performance of any line, department, or the entire plant. Understandable, real-time feedback on your plant’s performance means you’re no longer waiting for the end of a shift to find out how your plant floor performed. This module is conveniently viewable wherever you need it – the shop floor, at your desk, or using a mobile device.

 Highlight and color code the most important information

Measure your team’s performance against real time targets

Engage and drive accountability with live feedback

Full Integration

  • Compatible with data from any 10in6 module
  • Integration with Microsoft PowerPoint and HTML files to show plant updates & announcements

Flexible Viewing

  • View data on small mobile-phone screens or large display boards
  • Screen rotation option – with flexible graphics to mimic any manufacturing process
  • Remote Access: View data from any smart device, anywhere in the world

FOCUS YOUR LIMITED ENGINEERING, MAINTENANCE, AND
OTHER RESOURCES ON THE HIGHEST VALUE ISSUES, AND DRIVE
MEASURABLE IMPROVEMENT.

WHAT OUR CLIENTS SAY

The Production Management Tools of 10in6

The Production Tools of 10in6

IMPROVE EFFICIENCY

Production Reporting (OEE)

Andon Calls

Constraint Manager

Real Time

IMPROVE QUALITY

Track & Trace

Visual Inspection

Scheduled Checks

SPC

IMPROVE OPERATIONS

Issues Tracker

Schedule Execution

Attendance & Skills Tracking

Key Supporting Features:

Analytics

THE MOST POWERFUL REPORTING TOOL EVER CREATED TO ANALYZE YOUR UNIQUE DATA

Operator Console

ONE SIMPLE, TOUCH-SCREEN INTERFACE SPECIFIC TO THE NEEDS OF YOUR MACHINE/LINE

Alerts & Alarms

ISSUE ALERTS AND ALARMS BASED ON REAL-TIME STATUS OR TRENDS USING MULTIPLE STREAMS

Real Time

PROVIDE LIVE FEEDBACK ON PERFORMANCE AND GIVE YOUR TEAM TARGETS IN REAL TIME

WANT TO LEARN MORE?

10in6 Inc

PO Box 36021
Talbot Village PO
London, Ontario
Canada, N6P OC4

  Send Email :  [email protected]

  1-519-661-1001

AVAILABLE 8AM – 5PM

CONTACT US

Use the form below to contact us and start seeing results today!

    Your Name (required)

    Your Email (required)

    Phone

    Preferred Method of Contact
    EmailPhone

    Your Message

    10% Improvement in 6 Months